Premade Pouch Filling and Sealing Machine SG260
This servo-controlled premade pouch filling machine is configured for selected liquid and paste products packed in side-spout doypacks. The application scope combines pouch feeding, opening, filling, top sealing, spout insertion and cap handling in one project-defined system.
- Premade side-spout doypacks
- Servo rotor-pump filling
- No-bag and no-open interlocks
- Project-specific FAT
What is a premade pouch filling and sealing machine?
It receives finished pouches instead of forming them from roll film, then indexes each pouch through opening, dosing, sealing and discharge. For this SG260 project route, spout insertion and cap handling are added to support compatible side-spout doypacks.
Machine suitability depends on pouch construction, spout geometry, product viscosity, fill volume, seal-area cleanliness, target output and the accepted test method—not the model name alone.
See a linear premade pouch packaging system run
This video from the official INMAYPACK YouTube channel shows a linear premade-pouch machine route. Use it to understand the pouch-handling concept; the supplied SG260 station layout, pump, spout equipment and accepted output remain specific to the approved project.
Watch the original video on the official INMAYPACK YouTube channel
The video is supporting equipment evidence, not a guarantee that every shown station is included in a quotation.
How the SG260 side-spout pouch line works
The actual station layout is finalized in the approved technical proposal. The quoted route uses the following functional sequence.
Pouch feeding
A servo-controlled pouch pickup system transfers compatible premade pouches into the machine.
Opening confirmation
Vacuum opening and mechanical assistance separate the pouch mouth. No-open detection prevents filling when the opening is not confirmed.
Metered filling
The quoted servo rotor-pump route meters validated liquids or pastes into the open pouch.
Top sealing and cooling
Two top-seal stages and a cooling stage are used to form and stabilize the finished top seal.
Spout and cap handling
A spout-feeding, welding and servo capping configuration is included for the quoted side-spout application.
Discharge and inspection
Finished packs leave the machine for the inspection and downstream handling defined in the project scope.
Machine functions that control pouch handling and sealing
These photographed components explain how the SG series manages repeatable pouch pickup, opening, transfer, sealing and format adjustment. Final component brands and station details follow the signed configuration.
Servo pouch feeding
Pickup stroke and pouch-size settings are adjusted through the machine controls for the confirmed format range.
Opening with mechanical assist
Vacuum cups and auxiliary grippers work together to open and retain the pouch before filling.
Servo pouch transport
The quoted configuration uses a servo-driven linear transport route between processing stations.
Top sealing and cooling
Seal formation and cooling must be tested against the real laminate, seal area and filled-product conditions.
Spout and cap feeding
The quoted side-spout route includes automatic component feeding for the matched spout and cap.
Vacuum monitoring
Opening signals support the no-open/no-fill interlock and help isolate pouch-opening faults during trials.
Servo rotor-pump and tank reference configuration
The values below describe the pump and tank listed in the source quotation. They are not a universal capability claim for every SG260 project.
| Item | Quoted reference | What must be confirmed |
|---|---|---|
| Pump type | Servo rotor pump; two sets in the quoted line | Required flow, fill range and cleaning route |
| Product range | Liquids and pastes without solid particles; source reference up to 5,000 cP | Actual viscosity, temperature, aeration and particulates |
| Pump contact parts | 316L and modified PTFE in the quoted pump | Product compatibility and required surface/cleaning standard |
| Quoted pump pressure | 0.1–2 MPa reference range | Real backpressure, piping and nozzle arrangement |
| Tank | 100 L vertical tank with 316L product-contact parts | Agitation, heating, level control and cleaning requirements |
| Cleaning | Pump and tank described as suitable for a CIP-configured route | Cleaning recipe, utilities, validation boundary and drainability |
Do not select the pump from viscosity alone. Product temperature, suspended solids, shear sensitivity, required fill tolerance, hose length, nozzle cutoff and cleaning method can change the correct filling architecture.
Products to evaluate on this premade pouch filling machine
The source quotation lists representative food and personal-care products. Every application still requires product and pouch trials before an accepted output is defined.
Sauces and condiments
Mayonnaise, seasoning sauce and selected smooth sauces within the confirmed pump range.
Dairy and sweet products
Condensed milk, yogurt, honey and jam when product behavior and cleaning requirements are validated.
Beverage concentrates
Concentrated fruit juice and compatible liquid products without unapproved solid particles.
Personal care
Cream, lotion and shampoo with a matched pump, hose, nozzle and cleaning route.
If your product contains chunks, fibers or fragile inclusions, disclose their maximum size and concentration before the dosing system is selected.
The spout is part of the process window, not an accessory.
A side-spout project can fail even when the pump is accurate. Pouch opening, spout presentation, weld geometry, cap torque, fill splash and seal-area cleanliness all interact. I would approve the line only after the real pouch, spout, cap and product have been run through one agreed acceptance sequence.
What to send before an SG260 trial is planned
- Product name, viscosity range, temperature and any particles
- Target fill range and accepted fill-tolerance method
- Controlled pouch drawing and physical pouch samples
- Spout and cap drawings plus trial quantities
- Target accepted output and reject definition
- Cleaning method, utilities and changeover expectations
- Upstream product supply and downstream handling
- Destination-market documentation requirements
Premade pouch filling and sealing machine FAQ
Is this page an SG260 or SG320 machine?
This page documents the SG260 side-spout liquid configuration identified in the source quotation. SG320 and SG320D belong to a separate SG-series reference table and are not presented as the supplied model on this URL.
Does the SG260 form pouches from roll film?
No. This route receives compatible premade pouches. If the project requires a pouch to be formed from roll film, compare the doypack packing machine family instead.
Can the machine fill products with particles?
The quoted rotor-pump reference is described for products without solid particles. A product containing chunks, fibers or inclusions requires a separate dosing review and may need a different pump or filling route.
What determines actual output?
Actual accepted output depends on pouch and spout handling, fill volume, product behavior, pump cycle, sealing and cooling time, cap handling, inspection method and downstream conditions. It should be defined in the project URS and verified during FAT.
Can this system be configured for CIP?
The quoted pump and tank are described as compatible with a CIP-configured route. The cleaning boundary, utilities, recipe, drainability and acceptance method still need to be defined for the supplied line.
What should be included in the FAT?
Use the agreed product, pouch, spout and cap; state the test duration, target accepted output, fill-tolerance method, seal and cap checks, permitted rejects, restart criteria and responsibilities for consumables.
Define the product, pouch and spout before requesting a machine proposal
Send the product behavior, fill range, pouch and spout drawings, target accepted output, cleaning method and test requirements. INMAYPACK will review the application boundary and identify the next technical step.