ZP-8R200
- Pouch width
- 80–200 mm
- Pouch length
- 100–400 mm
- Reference speed
- 20–60 pouches/min
- Machine power reference
- 3.3 kW
INMAYPACK · ZP rotary premade pouch systems
Rotary Premade Pouch Packing Machine ZP-8R200
Turn supplied pouches into filled and sealed packs with a rotary pouch-handling platform. Match the ZP model, filling system and package to your product, then confirm the complete configuration with INMAYPACK.
- 8-station ZP-8R200 reference
- Stand-up · Zipper · Flat pouches
- Product-matched dosing
ZP-8R200 reference: 20–60 pouches/min and 10–2,500 g, depending on the product and selected filler. Accepted output and dose are confirmed with production samples and the agreed test.
ZP-8R200 packing-system referenceRotary machine · Selected weigher · Product feed
20–60/minZP-8R200 reference speed
80–200 mmZP-8R200 pouch width
100–400 mmZP-8R200 pouch length
4 ZP modelsCompare size, speed and layout
The machine and the finished pack
What is a rotary premade pouch packing machine?
A rotary premade pouch packing machine receives bags that have already been made and indexes them through pickup, coding, opening, filling, sealing and discharge. The ZP-8R200 is an 8-station rotary reference; the selected filler supplies the dose while the packer controls pouch handling.
The machine uses supplied premade pouches. A roll-film form-fill-seal machine makes the pouch during packing. Choose between the routes using your package design, material supply, production target and changeover requirements.
Use the pouch filling system selection guide when the supply method or filler architecture is still open.
Model selection
Compare the four ZP models
Start with pouch width, length and the required output. The model columns below have different reference speeds and envelopes; a larger pouch range does not automatically mean a faster machine.
ZP-10R200
- Pouch width
- 80–200 mm
- Pouch length
- 100–400 mm
- Reference speed
- 20–80 pouches/min
- Machine power reference
- 3.3 kW
ZP-8R260
- Pouch width
- 130–260 mm
- Pouch length
- 100–400 mm
- Reference speed
- 20–50 pouches/min
- Machine power reference
- 3.3 kW
ZP-8R300
- Pouch width
- 180–300 mm
- Pouch length
- 100–400 mm
- Reference speed
- 10–35 pouches/min
- Machine power reference
- 3 kW
Open the complete four-model technical specification table
| Parameter | ZP-8R200 | ZP-10R200 | ZP-8R260 | ZP-8R300 |
|---|---|---|---|---|
| Pouch width | 80–200 mm | 80–200 mm | 130–260 mm | 180–300 mm |
| Pouch length | 100–400 mm | 100–400 mm | 100–400 mm | 100–400 mm |
| Reference packing speed | 20–60 pouches/min | 20–80 pouches/min | 20–50 pouches/min | 10–35 pouches/min |
| Platform filling-range reference | 10–2,500 g; product and filler dependent | 10–2,500 g; product and filler dependent | 10–2,500 g; product and filler dependent | 10–2,500 g; product and filler dependent |
| Machine power reference | 3.3 kW | 3.3 kW | 3.3 kW | 3 kW |
| Compressed-air flow requirement | ≥ 0.6 m³/min; supplied by buyer | ≥ 0.6 m³/min; supplied by buyer | ≥ 0.6 m³/min; supplied by buyer | ≥ 0.6 m³/min; supplied by buyer |
| Machine weight | 1,400 kg | 1,700 kg | 1,500 kg | 1,700 kg |
| Machine dimensions (L × W × H) | 1890 × 1830 × 1430 mm | 2090 × 1500 × 1420 mm | 1890 × 1830 × 1430 mm | 2290 × 1500 × 1420 mm |
| Listed pouch formats | Stand-up, zipper, 3-side-seal and flat pouches | Stand-up, zipper, 3-side-seal and flat pouches | Stand-up, zipper, 3-side-seal and flat pouches | Stand-up, zipper, 3-side-seal and flat pouches |
Layout and utility scope: dimensions describe the machine reference, rather than the complete cell. Add the filler, elevator, platform, downstream equipment, access and service clearance. Confirm the electrical supply, compressed-air pressure and final total system load in the issued configuration.
Pouch formats
Premade pouches. Selected for your finished pack.
The ZP technical table lists stand-up, zipper, 3-side-seal and flat pouch formats. Opening reliability and sealing depend on the production pouch, material and feature positions.
Stand-up pouch
Doypack format
Zipper pouch
Opener reviewed with the zipper
3-side-seal pouch
Finished flat bag
Flat pouch
Package drawing defines the seals
Schematic format illustrations. Send the pouch drawing, dimensions, laminate, zipper or gusset details and physical samples. Paper-based and alternative structures require their own opening and heat-seal review; pouch appearance alone does not establish suitability.
Application routes
Match the filler to the product
The pouch machine and dosing device have separate specifications. Select them together for the material, dose, pouch opening and accepted-output target.
Granules, beans & pet food
Review a selected multihead weigher and product feed for nuts, candy, snacks, coffee beans, kibble or other pieces. Confirm density, particle size, fragility, stickiness and permitted giveaway.
Compare pet food packing routes →Powders & ground coffee
Select an auger or another suitable dosing system for the actual powder. Include refill, aeration, dust, settling, contact parts and a clean pouch seal area.
Review auger filling for pouches →Liquids & pastes
Review the pump or metering device for viscosity, temperature, particulates, foam, strings, cutoff, drips and cleaning. Confirm timing and pouch support for the required fill.
Compare liquid packaging routes →Keep the filler range separate from the platform range
The ZP platform table lists 10–2,500 g depending on the product. The separately listed ZM-10 and ZM-A14 weighers have their own ranges. A selected weigher, auger or pump does not automatically cover every platform dose, product or speed.
For broader dosing choices, compare powder filling systems and the auger vs weigh filler guide. Irregular pieces require review of counting or weighing, bridging risk and the usable pouch opening.
Compare the documented ZM-10 / ZM-A14 weigher references
| Parameter | ZM-10 | ZM-A14 |
|---|---|---|
| Weighing range | 10–1,000 g | 20–1,500 g |
| Reference accuracy | ±0.1–2 g | ±0.5–2 g |
| Maximum weigher speed reference | 60 WPM | 120 WPM |
| Power supply reference | 220 V, 50 Hz, 1.5 kW | 220 V, 50 Hz, 1.5 kW |
| Monitor | 10.4-inch color touch screen | 10.4-inch color touch screen |
Weigher speed and accuracy are component references; they are not accepted output or guaranteed dosing results for the complete pouch line. Confirm the selected combination with the actual product and pouch.
The source lists feeder-pan and gate choices, collection bucket, top-cone and funnel variations, selected 316 stainless steel or coating options, and feed/chute geometry choices. Confirm the actual contact material, cleaning arrangement and installed options in the component list.
Feeding, platforms and additional pouch functions
Working video & process
Watch the rotary pouch packing sequence
The existing working video illustrates rotary premade zipper-pouch handling. Use the production product and pouch to confirm your own filling, sealing and output requirements.
Rotary Premade Pouch Packing Machine — Working Reference. Public demonstration of the process; this is not an acceptance test for your product or a guarantee of the delivered model.
Watch the existing video on YouTube →Pick up the pouch
Present and transfer a compatible premade pouch from the magazine.
Code the package
Integrate the confirmed batch/date code when required for the project.
Open and check
Open the pouch mouth and any selected bottom function; withhold fill and seal after an unsuccessful opening.
Dose and settle
Coordinate the filler with the available pouch opening and any confirmed bottom vibration.
Exhaust and seal
Apply the listed air-exhaust and double heat-sealing functions as configured. Validate the material and seal settings.
Form and discharge
Release the finished pouch to the agreed inspection, accumulation or downstream handling.
These are functional stages, rather than an exact station-allocation drawing. The issued model and options determine the installed sequence.
Control · Detection · Sealing
Control the pouch through every handoff
The ZP feature list connects motion, pouch detection, operator control and sealing. Confirm the installed functions with the final machine and acceptance method.
A coordinated machine configuration
- Siemens PLC and movable touch screen in the referenced configuration
- Parameter memory, speed changes and clamp-width adjustment
- No pouch / unsuccessful opening: no filling or sealing
- Safety-door stop and status indication
- Cam-driven motion and frequency-based speed adjustment
- Double heat sealing with validated pouch-material settings
Read the complete control and operating features
Confirm opening before filling
Pouch stiffness, curl, static, zipper position, gussets and storage condition can affect reliable presentation. Send normal production samples and include replenishment, stops and restart in the agreed trial.
Confirm the detection threshold, operator response and restart procedure with the production pouch. Agree how unsuitable or damaged pouches are handled during the trial.
View the component-brand references
| Component | Reference / confirmation |
|---|---|
| PLC | Siemens |
| Touch screen | Siemens |
| Inverter | Schneider |
| Circuit Breaker | Schneider |
| AC Contactor | Schneider |
| Thermal Overload Relay | Schneider |
| Intermediate Relay | Schneider |
| Switch Power Supply | Schneider |
| Emergency Stop Button | Schneider |
| Phase Sequence Detection | Omron |
| Encoder | Omron |
| Cylinder | Festo |
| Solenoid Valve | Festo |
| Vacuum Pump | Confirm in approved component list |
These are references from the supplied configuration. Confirm the manufacturer, exact part number, destination requirements and current availability in the issued component list.
Price & quotation
What determines the rotary pouch machine price?
Request a quotation for the equipment needed to produce your pack. The base machine, selected filler and connected line scope must be priced on the same application basis.
Machine, product and package
- Selected ZP model and pouch drawing
- Weigher, auger, pump or other dosing device
- Product feed, platform and refill controls
- Zipper opening, bottom opening/vibration and dust control
- Coding, inspection and discharge interfaces
Testing, delivery and support
- Accepted-output basis and production samples
- Site utilities, layout and destination
- FAT evidence, documents and recommended spares
- Installation, training and commissioning duties
- Current warranty and service boundaries
Open the complete quotation comparison checklist
| Scope | Define before pricing | Evidence to request |
|---|---|---|
| Machine & pouch | Named ZP model, controlled pouch drawing, installed functions and format parts | Configuration and pouch-sample approval |
| Filler & feed | Target dose, tolerance, refill, product-contact materials and cleaning | Selected equipment and dosing test |
| Options & interfaces | Printer, opening, vibration, dedusting, gas requirement and downstream responsibility | Included / optional / excluded list |
| Output & pack quality | Run conditions, accepted packs, rejects, weight, seal and code criteria | Agreed test records and retained samples |
| Layout & utilities | Machine plus filler, platform, access, electrical supply and air | Approved layout and utility list |
| Delivery & handover | Destination, delivery terms, documents, spares, training, commissioning and warranty | Current quotation and support scope |
A historical offer or a bare-machine price is not a current complete-line quotation. Final price and terms follow the confirmed model, application, equipment list and delivery boundary.
Prepare your inquiry
Send your product and pouch. Start with a defined configuration.
Provide the inputs below to review the ZP model, selected filler, process options and required packing result together.
Product & finished pouch
- Product name, photos and representative sample
- Minimum / nominal / maximum dose and tolerance
- Density, flow, dust, viscosity, particles or foam
- Pouch drawing, dimensions, laminate and samples
- Zipper, gusset, code and finished-pack requirements
Production & project scope
- Required accepted pouches/min and shift pattern
- Selected or open filler and feeding requirements
- Opening, settling, dedusting and gas requirements
- Layout, electrical supply and compressed air
- Destination, test evidence, training and delivery scope
Plan the factory acceptance test, changeover and handover
Approve the production materials
Freeze the product lot and condition, dose, pouch drawing and sample lot, selected filler, options, utilities and settings.
Test opening and filling
Track missing pouches, unsuccessful openings, dose results, refill events and product near the seal. Challenge the approved fault response.
Check the finished pack
Agree weight or volume, appearance, seal and code checks. Retain the sampled packs and any opening, filling, sealing or coding rejects.
Measure accepted output
Count accepted finished pouches separately from empty cycles, rejects, stops and rework over the agreed run duration and staffing.
Review changeover and cleaning
List the product/pouch combinations, recipes, tooling, contact path, cleaning steps and first-off inspection before restarting production.
Close the handover
Agree manuals, drawings, component records, backups, spares, training, test records, deviations and commissioning responsibilities.
Rotary premade pouch packing machine FAQ
Direct answers for model selection, dosing, pouch compatibility, pricing and production trials.
How much does a rotary premade pouch packing system cost?
A current itemized quotation follows the named ZP model, selected filler, product feed, platforms, pouch options, coding, inspection, testing, delivery and service scope. Send the product, pouch and production target so suppliers can quote the same complete application.
What is the difference between the four ZP models?
ZP-8R200 and ZP-10R200 list 80–200 mm pouch widths with 20–60 and 20–80 pouches/min references respectively. ZP-8R260 lists 130–260 mm and 20–50; ZP-8R300 lists 180–300 mm and 10–35. All list 100–400 mm pouch length. Confirm model selection against your production pouch and required accepted output.
What pouch types can the machine handle?
The ZP technical table lists stand-up, zipper, 3-side-seal and flat pouches. Production drawings, laminate, dimensions, zipper or gusset, opening behavior and physical samples control the final configuration. Paper-based or other structures need their own opening and sealing review.
How fast is ZP-8R200?
The ZP-8R200 platform reference is 20–60 pouches/min. Actual accepted output depends on the product, dose, selected filler, opening reliability, sealing, installed options, replenishment and downstream handling. Agree the run conditions and accepted-pack calculation before the trial.
Does the 10–2,500 g range apply to every filler?
No. This is the product-dependent range in the ZP platform table. The separately listed ZM-10 weigher covers 10–1,000 g and ZM-A14 covers 20–1,500 g. An auger, pump or other device needs its own confirmed range, capacity and dosing trial.
Can it pack coffee beans and ground coffee?
Review an appropriate weighing route for beans and an auger or other suitable dosing route for ground coffee. The pouch machine does not make these fillers interchangeable by itself. Confirm the coffee condition, dose, pouch, seal and accepted-output target for each application.
What happens when a pouch is missing or fails to open?
The documented ZP sequence withholds filling and sealing when a bag is missing or not opened correctly. Test detection, machine response, reject handling and recovery with the actual pouch, and agree the permitted reject categories and operator procedure.
Does the machine include gas flushing or vacuum?
Air exhaust is listed in the referenced working sequence. Gas flushing or vacuum is a separate requirement that must be specified and confirmed for the product, pouch and installed equipment. Do not treat air exhaust as proof that either function is supplied.
How is this different from a roll-film form-fill-seal machine?
A rotary premade pouch machine receives finished empty pouches and opens, fills and seals them. A form-fill-seal machine makes the package from roll stock during packing. Compare the package drawing, sourcing, product, output, layout and changeover requirements before selecting the route.
How much power and compressed air are required?
The supplied table lists 3.3 kW for ZP-8R200, ZP-10R200 and ZP-8R260, and 3 kW for ZP-8R300. All list at least 0.6 m³/min compressed-air flow supplied by the buyer. Confirm voltage, frequency, operating pressure and the added requirements of the filler, elevator and complete system.
Can I use my own product and pouches in the machine trial?
Discuss a sample test using representative production product and the intended pouch lot. Agree sample quantities, selected filler, settings, run duration, allowed rejects, weight and seal checks, and evidence before starting. Final testing and handover requirements belong in the current project scope.
What warranty and after-sales support are included?
The supplied historical proposal mentions a one-year machine guarantee and separately scoped on-site service. Confirm current coverage, parts, travel, installation, training, remote access, backups and support responsibilities in the issued quotation and signed agreement.
INMAYPACK · Your rotary pouch project
Request a ZP machine configuration for your pack
Send your product, dose, pouch dimensions and samples, required output and destination. Review the machine, filler and packing result together.