Packaging systems configured around your application Defined project scope
Review the HS-180D as a two-lane, reel-fed flat-sachet platform. The source configuration records a 60 × 80 to 90 × 220 mm duplex format range and a maximum reference of 100 bags/min; the accepted project result still depends on the approved product, filler, film, pouch drawing and FAT method.
The HS-180D is a horizontal form-fill-seal platform for four-side-seal flat sachets made from roll stock. Its duplex layout creates two parallel pouches and provides two filling positions. That can raise aggregate output, but only if both lanes receive stable product flow, remain registered, seal within the approved process window and discharge conforming packs.
Selection boundary: the retained HS-180D document is explicitly a budget proposal. It states that dose, pouch size and output must be confirmed after product samples, packaging film and final tests are received. This page uses its numbers as source references, not as unconditional guarantees.
A useful review tracks where a shared disturbance can affect both lanes and where a local condition can affect only one.
Control reel condition, web direction, tension, eye-mark input and print repeat before the material reaches the forming area.
Divide the working web geometry into two flat-sachet lanes while holding the approved width, seal bands and lane pitch.
Establish the pouch boundaries needed for filling. Tool contact, temperature, pressure, dwell and contamination all affect the usable window.
Deliver product through two confirmed filling positions. Record dose checks by lane so an aggregate average cannot hide one unstable path.
Complete the perimeter seal, control print-to-cut position, and apply any approved notch, code or discharge option.
Separate gross discharge from conforming output. Retain defects, stops, refills and restart results with lane identity.
These values come from the retained February 2026 HS-180D budget proposal. The final technical agreement and FAT protocol must supersede this reference where the approved project differs.
| Item | Recorded HS-180D reference | What the project must confirm |
|---|---|---|
| Machine concept | Horizontal form-fill-seal, intermittent motion, form from reel | Final web path, duplex tooling, controls and supplied options |
| Pouch format | Duplex flat pouch / four-side-seal sachet | Dimensioned drawing, seal widths, cut, notch, code and artwork repeat |
| Recorded pouch range | Minimum 60 × 80 mm; maximum 90 × 220 mm | One approved SKU set under the chosen two-lane layout |
| Recorded maximum output | 100 bags/min in duplex reference configuration | Conforming bags/min with approved product, film, run duration and reject rule |
| Recorded maximum volume | 150 ml per pouch | Real product density, rheology or flow, filler and clean cutoff |
| Filling positions | 2 stations | Selected filler arrangement and how each lane is supplied and sampled |
| Film reel | 400 mm maximum diameter; 440 mm web; 76 mm core | Usable web layout, reel build, winding, splice, tension and registration |
| Construction | SUS304 appearance and product-contact parts; internal SUS304 and aluminum alloy reference | Contact-parts schedule, finish, guarding, cleaning method and site standard |
| Machine envelope | 3500 × 970 × 1500 mm; 1200 kg | Final GA drawing, access, filler height, conveyor and service clearances |
| Utilities | 6.0 kW; 200–415 V, 50/60 Hz, N+G; 100 L/min at 0.6 MPa | Issued electrical load, phase, air quality, connections and local installation scope |
| Noise / safety reference | ≤70 dB and CE standards recorded in the proposal | Measurement conditions and applicable destination-market conformity documents |
Component brands shown in a budget proposal are configuration references. The issued bill of materials should confirm the PLC, motion, HMI, temperature, sensor, bearing and pneumatic package supplied for the order.
The retained proposal records seeds at 0.5–10 g as its stated product basis. Other products are possible engineering routes only after the filler, product behavior and cleaning boundary are confirmed.
Define particle size, breakage, segregation, bridging and rebound. Confirm whether cup, weighing or another metering method can feed two lanes consistently.
Define bulk density, aeration, dust, moisture sensitivity, compaction and flow. An auger route still requires product trials and lane-identified dose data.
Define viscosity at operating temperature, particulates, strings, splash, drip and cleaning. Confirm the pump and nozzle arrangement before applying the volume reference.
For product-led filler selection, use the pouch filling system guide. If the job is specifically powder, compare the powder sachet packing machine route. Liquid and paste applications should also be reviewed against the dedicated liquid sachet machine before the HS-180D filler is frozen.
The first image on this page is the retained HS-180D machine reference. The detail images below are HS-series architecture references already held by INMAYPACK; the delivered HS-180D configuration must be confirmed by its own drawing and quotation.
The 440 mm source web reference is not the same as two times the nominal pouch width. The usable layout must also accommodate lane spacing, seals, trim, tracking and the actual forming path. For a broader format comparison, review the 3-side and 4-side seal sachet machine page.
A duplex machine can produce two sachets in one cycle, but the useful production result must deduct every rejected or nonconforming pack and record the cause.
Product lot and condition, target dose, film lot, pouch drawing, active lanes, recipe, run duration, staffing and upstream/downstream conditions.
Keep dose, seal, registration, code, cut, reject and stop evidence under a consistent Lane A / Lane B identity.
Observe refill, film splice if required, normal adjustments, stop/restart and first-off release. A short steady sample alone does not establish production behavior.
| Test area | Define before the run | Evidence to retain |
|---|---|---|
| Product and dose | Product identity, condition, minimum/nominal/maximum dose and acceptance method | Lane-identified samples, measured results, rejects and adjustment record |
| Film and format | Approved laminate, reel data, drawing, print repeat, seals, cut and code | Film lot, retained packs, registration results and drawing check |
| Seal integrity | Method, sample frequency and pass/fail criteria appropriate to the pack | Lane-identified seal samples and test results |
| Accepted output | Run duration, good-pack definition, reject rule and planned disturbances | Gross count, good count, defects, stops, refill and restart results |
| Alarms and guarding | Challenge list, permitted bypasses, interlocks and recovery rule | Signed challenge record and corrective actions |
| Handover | Approved BOM, change parts, drawings, manuals, spares and training scope | Document register, photos, settings and open-item list |
Do not copy dose tolerances, seal limits or reject percentages from another project. Put only the agreed, measurable criteria for the actual product and package into the protocol.
Two HS-180D quotations can show the same base model and still describe different systems. A useful comparison separates the base HFFS functions from the product-specific filler, format parts, inspection, discharge, documentation and site work.
Identify the reel stand, web controls, duplex forming tools, seal stations, pulling and cutting system, guards, controls and standard discharge. The issued drawing should show how the film enters, where the two lanes are defined and which adjustments belong to an operator or technician.
Name the selected filling principle, hopper or tank, product distribution, refill control, nozzles or funnels, contact materials and cleaning access. A generic “powder filler” or “liquid filler” line item is not enough to compare two technical offers.
State coding, inspection, reject handling, counting, outfeed and any link to secondary packaging. Define every exchanged signal and the response to a downstream stop so the machine is not accepted as an isolated island.
| Quotation line | Questions that prevent an incomplete comparison |
|---|---|
| Format set | Which exact pouch drawings and SKU change parts are included? What remains a future option? |
| Filling system | Which product and dose range were used to size it? How are both lanes supplied and verified? |
| Coding and inspection | What is detected, what triggers an alarm, and what output is automatically rejected or retained? |
| Utilities and installation | What supply quality, connections, lifting, platforms, access and site work remain with the buyer? |
| Documentation and spares | Which drawings, manuals, BOM, recommended spares and software backups are delivered? |
| Acceptance | Which products, films, run durations, sample frequencies and measurable pass criteria govern FAT and site acceptance? |
A large stated range has little value if frequent SKUs require uncontrolled adjustments or inaccessible cleaning. The operating review should follow a real format change and a normal product-contact cleaning sequence.
A restart check should not be treated as an informal operator judgment. Agree how many first-off sachets are isolated, which measurements are repeated, and when both lanes are released. If the downstream conveyor, counter or cartoner has stopped, also define whether product continues to dose, whether pouches are rejected and how accumulated packs are cleared without losing traceability.
Complete what you know. Blank items remain marked TO CONFIRM. Nothing in this form uploads or sends automatically.
No. The retained source records 100 bags/min as a duplex maximum reference. The accepted result must state the real product, filler, film, pouch dimensions, test duration, quality criteria and treatment of rejected packs.
The proposal records that duplex range, but a project still needs a dimensioned drawing and an approved web layout. Seal widths, lane pitch, artwork repeat, notch, cut and tooling can limit a specific SKU set.
The frame can be engineered around different filling methods, but compatibility is not established by the frame alone. Each product requires a confirmed filler, cutoff behavior, cleaning boundary and FAT method. Multiple product families should be listed before quotation.
No. They are references from the retained budget proposal. The issued bill of materials should name the supplied brands or approved equivalents, and the project should define the conformity documents required for the destination market.
Send the product and dose range, product condition, finished-pouch drawing, film specification, target conforming output, quality checks, utility data, downstream boundary and any destination-market requirements.
Share the real product, dose range, finished-pouch drawing, film data and accepted-output method. INMAYPACK can then review the duplex layout, filler, controls, options and FAT boundary for the issued proposal.